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RIMG0017-2
The goods have arrived. including, Filters and inverter.
Date: 05/01/2007
Views: 493
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RIMG0019-2
Because we have 50Hz here in Belgium the motor will run at 2870 rpm not 3450 like in the USA. To solved the problem I will install an inverter.
Date: 05/01/2007
Views: 360
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RIMG0021-2
The Ultra-Web Donaldson 0.5 micron filter
Date: 05/01/2007
Views: 357
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RIMG0023-2
Unpacking..
Date: 05/01/2007
Views: 373
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RIMG0024-2
Date: 05/01/2007
Views: 384
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RIMG0026-2
Just a test set-up
Date: 05/01/2007
Views: 377
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RIMG0027-2
This is where it is going to be hung
Date: 05/05/2007
Views: 352
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RIMG0028-2
First parts put together, adapting for the beams...
Date: 05/05/2007
Views: 352
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RIMG0030-2
Holes for hanging...
Date: 05/05/2007
Views: 337
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RIMG0035-2
Wiring the motor for 3x230V (3 phase motor)
Date: 05/06/2007
Views: 371
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RIMG0036-2
Motor mount, slightly changed because I am not using the wall fixing. I had to move the holes to fit the beams...
Date: 05/06/2007
Views: 360
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RIMG0037-2
First part fixed to the beams.
Date: 05/06/2007
Views: 355
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RIMG0038-2
Close-up
Date: 05/06/2007
Views: 354
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RIMG0039-2
Motor in place, between the beams...
Date: 05/06/2007
Views: 345
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RIMG0041-2
Fitting the impeller by myself. I used an aluminium rod to keep the impeller from faling. I sure had a hard time getting it right.
Date: 05/06/2007
Views: 388
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RIMG0042-2
Done....
Date: 05/06/2007
Views: 389
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RIMG0043-2
Housing fitted
Date: 05/06/2007
Views: 384
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RIMG0044-2
Minor adjustments to the cyclone housing...
Date: 07/28/2007
Views: 379
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RIMG0045-2
Fitted the inlet strapped to my bench
Date: 07/29/2007
Views: 425
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RIMG0047-2
Putting the whole thing together in place..
Date: 07/29/2007
Views: 382
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RIMG0048-2
It is just hanging there...
Date: 07/29/2007
Views: 436
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RIMG0049-2
THis is where the filters will go...
Date: 07/29/2007
Views: 359
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RIMG0050-2
The filterbox flatpacked. I decided to make a box so the air will flow from the outside to the inside, as the filters were designed to be used.
Date: 05/19/2007
Views: 373
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RIMG0051-2
Box in construction
Date: 08/18/2007
Views: 373
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RIMG0052-2
Frontview with the filter just to show where it is going
Date: 08/18/2007
Views: 415
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RIMG0053-2
Filter detail (and part number)
Date: 08/18/2007
Views: 370
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RIMG0054-2
Nut and bolt to secure the filter when it is in place. There is a screwbolt in the side of the box to secure the filters and make them airtight
Date: 03/01/2008
Views: 376
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RIMG0055-2
Making the 'door' in a Plano glue system.
Date: 01/05/2008
Views: 369
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RIMG0056-2
This is a view of the top of the filterbox, looking up into the box
Date: 01/15/2008
Views: 393
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RIMG0057-2
Box hanging on the wall next to the cyclone. I chose NOT to use the elbo because it would add extra fricton and backpressure.
Date: 03/01/2008
Views: 520
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RIMG0058-2
Filters fitted, the two nobs on the side are use to fix them.
Date: 03/01/2008
Views: 490
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RIMG0059-2
The door fitted. Screwed tight.
Date: 03/01/2008
Views: 455
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RIMG0060-2
Dust collector lid
Date: 03/01/2008
Views: 432
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RIMG0061-2
Connection tube fitted
Date: 03/01/2008
Views: 374
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RIMG0062-2
Together with the plastic drum I am going to use.
Date: 03/01/2008
Views: 408
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RIMG0071-2
The ducting: Problem - here in Belgium you can only find 160mm drainpipes and they have a special quickfix rubber connector.
Date: 03/01/2008
Views: 391
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RIMG0072-2
Here is a 45° elbo. The transitions inside are not very smooth but acceptable.
Date: 03/01/2008
Views: 396
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RIMG0074-2
First version of the connection between the ducting and the cyclone. (not very good)
Date: 01/11/2008
Views: 420
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RIMG0075-2
Found some more pipes and a lot of thinking and came up with this solution. Better I think..
Date: 01/11/2008
Views: 452
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RIMG0077-2
The ducting done. Still a lot of loose end... and a lot of cleaning up to do. The space between the machines and the cyclone is for storadge of old stuff and boxes...
Date: 03/01/2008
Views: 440
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RIMG0078-2
Ducting over my main machine. It's a Lurem CD 310 SL cobination machine with a 'european' sawtable. Dust extration connection is 100mm and will have to change over time.
Date: 03/01/2008
Views: 456
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RIMG0079-2
The supplied gates were perfect. Ed did a great job supplying me with 160mm gates, thanks Ed.
Date: 03/01/2008
Views: 437
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RIMG0080-2
Detail of how I fixed the ducting to the celing.
Date: 03/01/2008
Views: 405
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RIMG0081-2
Front view and bandsaw
Date: 03/01/2008
Views: 440
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RIMG0082-2
View from on the other side
Date: 03/01/2008
Views: 396
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RIMG0099-2
Nearly operetional...
Date: 03/01/2008
Views: 434
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RIMG0097-2
Inverter fixed to the wall and connected...
Date: 03/08/2008
Views: 409
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Dust Collector
Testing the noise level. here my old dust collector
Date: 03/08/2008
Views: 450
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ClearVue 50Hz
Here is a reading with the Clearvue running at 50Hz
Date: 03/08/2008
Views: 440
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ClearVue 60Hz
Here the Clearvue running at 60Hz (like in the USA)
Date: 03/08/2008
Views: 425
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RIMG0104-2
Clearvue running at 60Hz uses 8.9 Amps
Date: 03/08/2008
Views: 415
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ClearVue+Saw 60Hz
This is how much noise there is when the ClearVue AND the Saw is running. Ear protection would be in order I guess...
Date: 03/08/2008
Views: 412
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RIMG0107-2
Here is an other view of my final setup (for the moment)
Date: 03/08/2008
Views: 468
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RIMG0098-2
ClearVue running at 50Hz uses 6.8 apms. Which is about 25% less than when running at 60Hz.
Date: 03/08/2008
Views: 366
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RIMG0109-2
This is a special cover for the the filters made by Donaldson to protect it from big(er) chips. I had to find a solution after I had an overflow of my bin.
Date: 12/27/2008
Views: 304
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RIMG0110-2
Here is one filter with and one without it's new spcial nylon cover.
Date: 12/27/2008
Views: 290
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RIMG0111-2
Here is a detail of the filters with and without the special cover
Date: 12/27/2008
Views: 278
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RIMG0112-2
This is how it looks in the outlet-box
Date: 12/27/2008
Views: 309
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RIMG0113-2
Here in the final 'use' stage. Now the filters are protect for the next time the bin 'overflows. I checked the current before and after in the same situation and found that it added about 10% of extra current use to the system
Date: 12/27/2008
Views: 458
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Recent comments
Thanks!
Nice documentation job, Erik. Lucky you to have those steel channels both in convenient spots and the right distance apart to fit the motors.
DWD
Posted by Dave Drury on Tue 04 Mar 2008 10:17:04 PM MST